Power of Value Stream Mapping and Improvement Opportunities.
Importance of value stream mapping can never be underestimated
in any scenario or any business value chain, be it service or manufacturing. Service
sector is still evolving to gain the benefits of value stream map and
associated concepts. Value stream mapping is a best approach to understand the
business and customer centric improvement opportunities and reap the benefit to
stay ahead of competition and customer satisfaction in delivering value.
In this post I wanted to share my experience with a banking company.
Background:
I met the Senior
Management Team of one of the largest banks to hear what is bothering their
business and its sustenance currently. Usual challenges like customer
retention, competition and so on are the issues highlighted by the Management. They
were contemplating an expensive ERP to streamline the processes.
As a Lean professional I always see Process first and then IT enabled process. Not the other way round. Not putting the kart before the
horse.
Banking industry is primarily a transactional processing
sector by nature and always there is a possibility to find lot of hidden wastes
despite all the systems and software etc.,
I shared some of the success stories from different industries
in terms of adopting Lean as a culture and driving Waste reduction. As usual
the typical question “whether Lean is applicable in Banking Industry? and
whether it is applicable to my bank”? if yes, please demonstrate. This is a
typical hurdle I face with every industry.
I agreed to do a
simple study in one of their processes and apply lean principle to show the
power of Lean.
I picked up the savings account opening process to
apply lean concepts and find improvement opportunities. Branch Management was quite
surprised that I have chosen a simple process and that too account opening gets
done in 20 to 30 minutes with a welcome kit issue to the customer. When I
investigated further, I could sense the process doesn’t end with welcome kit.
The unanswered area is “what happens to the
document collected and back end process for complete account creation”? Surprisingly
branch management could perceive the value chain till the welcome kit only.
The following are the steps I applied to unearth the
inefficiencies in the value chain.
Step 1: Scope of the study: “Customer walk-in
to Customer account with welcome kit”.
Step 2: Voice of Customer: Had a chat with the
walk-in customers and captured the following broadly.
·
No information on transactions via SMS due to
Account Incomplete
·
Customer not able to withdraw money
·
Signature not updated
·
Incomplete Data Entry Even After Complaint
·
Customer Visiting the branch and comes to
know Account Incomplete
·
Accounts Still Under Welcome Kit
·
Account Frozen
After completing the Voice of Customer step, I could
sense very strongly that the value stream must be having:
a.
Lot of wasteful activities
b.
Inefficiencies hidden in the processes
c.
Front end resources / processes not having clear
sense of connectivity with the back-end processes or resources and
inefficiencies.
d.
Perception of Branch Management, Employees and
customer about the value stream not at all aligned neither their requirements
Step 3:
I divided the value stream in to two as follows:
- Customer walk into welcome kit handover.
- Complete set of documents verification, data entry and full account creation at the back end.
1. Value Stream Mapping: from Customer walk-in to Welcome Kit.
•
Time taken by each process is captured and classified
as value add (27 minutes) and Lead time 55 minutes
•
Process cycle efficiency is 49% (27 minutes /
55 minutes) * 100
•
Insight to the bank is to know the efficiency
is only 49% Which means 51% of the time being spent on non-value adding
activities.
2. Value Stream Map - from Back end process to complete the verification and complete account creation and data entry etc.,
•
The above map shows processes from Branch sends
the applications and back office does the data entry and account creation
•
Process cycle efficiency is 7% which means 93%
of the time being spent on non-value adding activities and managing the
inefficiencies of the upstream value chain.
·
Resources spend lot of time to get the right
documents from the customer
·
Data entry error done by the front office
·
Follow up with the customer or branch to get the
documents
·
Maintaining reports to track the pending
issues/tasks
This is an important insight to
the bank that their resources spending time or working on inefficient
processes, defective applications, lot of wasteful activities and unproductive
tasks etc.,
For branch management,
their concern and visibility is only with respect to first value stream only (Exhibit
3.1).
· Process
cycle efficiency of value chain (Exhibit 3.1) is 49%
· Process
cycle efficiency of (Exhibit 3.2) is 7%.
· Overall
cycle efficiency for this process has been reduced from 49% to 7% in the
downstream value chain.
VSM analysis was a good eye
opener to the branch management since his perception of “only 20 to 30 minutes “was
challenged. It gave an opportunity for him to understand the value chain
doesn’t end after 30th minutes but when the documents are processed
/ data entry done without any error in completing the account creation.
I am not here sharing the root
cause and the solutions offered to fix the problem since I chose to demonstrate
the power of Value Stream Mapping in finding improvement opportunities.
Key areas to focus:
Summary:
- Value stream mapping helps to identify the customer value creation and efficiency of the process which creates value
- The paradigm and assumption of “process seems to be working” is challenged
- Brings lot of insights into customer perception and customer touch point issues
- Helps to identify the high-level improvement areas
- Helps to identify the weak links in the value chain
End of Blog
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